Custom patches

Embroidered patches vs. direct embroidery. Both of these methods have their pros and cons.The main advantage of patches is that you can attach them on ready-made garments, such as fashion outfits, staff clothes, overalls, uniform and promotional clothes. Also patches are perfect solution to avoid fabric damages during embroidery process.

On the other hand direct embroidery requires certain technical rules, because the most convenient way to make direct embroidery is to apply it onto pre-made fabric details.

Sew on and iron on patches are commonly worn as a distinctive signs on the military uniform, and used by all military formations all over the world.

Each military formation has its own unique patch design to identify themselves as a part of the certain division.

Manufacturing process in all countries may vary.

Most of all due to the technological development level and acceptable general traditions.

For instance in Russia, patches are produced commonly on thin cloth and, after patch edging, designers usually leave additional space to sew the patch on fabric, fixing it on the uniform.

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Some key features of the manufacturing process in different countries

U.K. and U.S. companies usually overlock patch borders with no sign of the background fabric, we can see only merrowed border. This type of the edge is made by special overlock sewing machine, in this particular case edging is created manually or by a jig.

Merrow border is expensive and time-consuming technique. The quality of the finished item always depends on skill level of the staff.

Also, be aware, using hot-melt adhesive for the patches with merrowed border, can cause some trouble, because the edging is applying on the top of the adhesive layer.

In this case, when attaching the patch on the clothes, the edges of the patch remain unfixed and may lose their good appearance in the nearest future.

Any dense fabric is suitable for patch production.

Ukrainian companies generally do not use cloth as fabric background for patches. Usually preferred to use smooth dense fabric, for instance gabardine (twill) or felt. The edge of the patch is cut as close as possible to the edge, using Laser Cutting Machine.

The edge of the background fabric may be slightly visible, but will have nice professional look.

The main benefits of this method are low cost and, no doubt, less time-consuming than merrow border. Thin and thick bordering available. Perfect solution for complicated shapes.

Our company offers each of these techniqes. If you need custom embroidered patches, please contact us. We will be happy to help!

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